Yokogawa/Cosasco ISA100 deal

Yokogawa has signed a sales agreement with Rohrback Cosasco Systems, a US-based manufacturer of corrosion monitoring systems to distribute the Cosasco ISA100 wireless-based MWT-3905 and CWT-9020 corrosion monitors: also Cosasco will distribute the Yokogawa ISA field wireless system devices. Yokogawa systems operating to ISA100.11a-2011 include an application layer with process control industry standard objects, device descriptions and capabilities, a gateway interface, infrared provisioning, and a backbone router.

Yokogawa therefore has now added corrosion sensors to its line-up of field wireless devices that help customers efficiently maintain facilities and ensure safety at their plants. For Cosasco, the ability to offer its corrosion monitors in combination with Yokogawa field wireless devices is expected to increase sales.

Yokogawa Objectives

With a field wireless system, plant field devices and analysers are able to communicate wirelessly with host-level monitoring and control systems. The rising need to improve productivity and enhance safety by collecting more data on plant operations is driving the demand for field wireless devices, which can be installed even in difficult to access locations. Field wireless devices have the added advantage of reducing installation costs.

Yokogawa has developed ISA100 Wireless-based technologies and products such as wireless access points and management stations, and Cosasco has a long global track record in supplying various kinds of corrosion monitors to the oil and gas, petrochemical, chemical, and other industries. Through this agreement, Yokogawa aims to increase sales for its field wireless business by being able to offer a wider field wireless device lineup.

Cosasco Wireless Corrosion Monitors

Yokogawa IA - Cosasco MWT-3905 corrosion monitorCorrosion sensors monitor the thinning or deterioration of the metal walls of pipes and other installations. A variety of technologies are employed, including electrical resistance and ultrasonics. The Cosasco MWT-3905 and CWT-9020, the devices covered by this sales agreement, are direct measuring type corrosion sensors that use high speed electrical resistance and linear polarisation resistance (LPR) technology. This enables corrosion rate measurement at a low installed cost in all process environments, including hazardous areas. The units are particularly applied for the monitoring of corrosion in facilities at offshore platforms and other types of oil and gas installations, plus petrochemical plants, chemical plants, and water and sewage treatment plants.

Rohrback Cosasco is a part of Halma plc, a UK conglomerate.

Advertisements

Remaining Useful Life analysis via the Senseye cloud

Senseye, the Uptime-as-a-Service specialists, has launched a new version  of its automatic condition monitoring and prognostics software, which offers their ‘Remaining Useful Life’ calculations to all customers – whether they operate 10 or 10,000 assets. Senseye is unique in offering automated condition monitoring combined with Remaining Useful Life analysis.

Knowing the Remaining Useful Life of machinery helps their industrial clients to implement cost-effective predictive maintenance, typically leading to a 10-40% reduction in maintenance costs and a parallel downtime reduction of 30-50%. The software has already been adopted by a major automotive OEM, helping them to avoid their downtime cost – which is over $2m per hour.

Up until now, the Remaining Useful Life measurement has been an academic focus, accessible only to those with extensive data engineering skills.  The patent-pending Senseye technology makes it accessible to all. The automated analysis is designed to be easy to use by maintenance teams and managers and is backed by Senseye’s extensive background in condition monitoring, based on experience in the highly competitive aerospace and defence industries.

Robert Russell, Senseye CTO commented: “Being able to see the Remaining Useful Life of machinery – without requiring expert input – empowers site maintenance engineers to get maximum value from their condition monitoring solutions”.

Trusted by a number of Fortune 100 companies, Senseye offers a leading cloud-based condition monitoring and prognostics product. Their award-winning solutions are usable from day one and available as a simple subscription service, enabling customers to rapidly expand their predictive maintenance programs.

Yokogawa invests in IIOT cybersecurity

Yokogawa has made some significant investments in the resources needed to develop future techniques for IIOT cybersecurity, first with a new engineering centre to be established in California, and second, by investing US$900,000 into Bayshore Networks, as a partner in a current round of venture capital funding.

New IIOT Division

The new Yokogawa Architecture Development Division in California will pursue the development of the core technologies needed to establish the robust and flexible architecture required to improve operational efficiency and productivity when using the IIoT. The new division will function as a unit of the Yokogawa Marketing Headquarters Business Development Centre, and will keep up with the new technologies being developed every day in the IIoT sector – as well as facilitate close co-ordination with partner companies. The West Coast of the USA is therefore the correct location for this work. The division will be staffed by engineers from Yokogawa who have an extensive knowledge of Yokogawa systems and services, and locally recruited engineers who are conversant in a range of IT fields. The first employees of the division have been located at the local engineering office of a partner company since November 2016, but their own offices are scheduled to open in April 2017. Subsequently, the division will add functions for planning services that use the IIoT and cloud computing, and it is expected that the number of staff will be increased to around 50 over the next five years.

Investment in Bayshore

A parallel press release from Yokogawa explains that there has also been a $900k strategic equity investment into Bayshore Networks, a company established in 2012 that has gained rapid recognition for its expertise in cybersecurity.

Mike Dager, CEO of Bayshore, commented “Yokogawa shares our vision for a secure industrial internet of things enabling new applications that will increase safety, optimize processes, and drive efficiencies. We are proud and excited to partner with such a renowned global leader in industrial controls.”

This Yokogawa investment is part of the recent US$6.6M Series A funding for Bayshore, arranged by Trident Capital Cybersecurity, and its existing angel investors.

Trident Capital

Trident Capital Cybersecurity is a venture capital firm that invests in early-stage companies leveraging emerging technologies in cybersecurity. The firm is a spinout of (or maybe the successor to) Trident Capital, which in 1998 became one of the pioneers of cybersecurity venture capital investing. Renowned as the venture capital firm with the most valuable network of cybersecurity relationships, Trident Capital Cybersecurity also relies on input from a 40–person Cybersecurity Advisory Council, consisting of industry CEOs, customers and former top-level government leaders.

“We led the Series A Investment because Bayshore has been recognized as an innovator and early leader in an emerging cybersecurity segment that is largely untapped to date,” said J. Alberto Yépez, managing director of Trident Capital Cybersecurity. “We are honoured to have Yokogawa join us in supporting the development of the cutting-edge Bayshore technology and business.”

The Trident Capital Cybersecurity website claims 28 cybersecurity investments and 16 successful exits. These have included the Solera acquisition by BlueCoat in 2013, the Qualys IPO in 2012, the acquisition of Accertify by American Express in 2010, the Sygate acquisition by Symantec in 2006 and the Signio acquisition by VeriSign in 2000.

The Bayshore technology

The Bayshore cloud-based software, called the Bayshore IT/OT Gateway, provides IT departments with visibility into OT (Operational Technology) infrastructure, networks, applications, machines and workers.  These OT networks are undergoing transformation and require services traditionally available for IT networks, such as secure remote access and analytics. Bayshore provides immediate value by preventing OT process disruptions and enhancing operational efficiency and business continuity.   The software is distinguished by extremely granular inspection and filtering of network flows – all the way down to machine sensor values – and the ability to provide security enforcement and application segmentation and isolation via flexible, rapidly deployed policies.  The Bayshore policy engine is capable of supporting common industrial protocols and quickly adapting to new and proprietary protocols.

These capabilities are built from the ground up for Industrial Internet and provide Bayshore customers with future-proof, cloud-based solutions that are complementary to legacy hardware-based industrial firewalls. Designed for IT perimeter security, firewalls look for IP addresses and ports, which means they block attacks according to standard Internet parameters.  Because industrial cyber-attacks are typically based on granular machine instructions that alter sensor values, the unique Bayshore technology is well positioned to detect industrial attacks that are often overlooked by other security technologies.

Bayshore has strategic alliances with leading technology companies including AT&T, BAE Systems, Cisco Systems, and VMware. It is currently based in New York, but intends to relocate the HQ to Bethesda, Maryland. No engineering base is quoted as existing in California.

2017 Business plan comes together

satoru-kurosu-med

Earlier, Yokogawa had announced the completion of the acquisition of Soteica Visual Mesa (SVM), the leading energy management technology provider, which will be integrated into KBC Advanced Technologies (acquired in April 2016) alongside “Data as a Service” (DaaS) provider Industrial Knowledge (acquired December 2015). Satoru Kurosu, executive vice president and head of Yokogawa’s Solutions Service Business Headquarters, commented that these moves delivered on a number of the key objectives of the Yokogawa Transformation 2017 mid-term business plan: “Key strategic objectives of Yokogawa’s Transformation 2017 plan are to expand the solution service business, focus on customers, and co-create new value with customers through innovative technologies and services.”

(c) ProcessingTalk

Yokogawa offers ISA100 vibration sensor

Yokogawa Electric Corporation has announced the development and release of an ISA100 field wireless vibration sensor, which combines a fast data update rate with a long battery life. By providing real-time updates of the vibration levels in plant facilities, the new sensor helps users quickly detect equipment anomalies, enabling predictive maintenance.

Development background

With a field wireless system, plant field devices and analysers are able to communicate wirelessly with host-level monitoring and control systems. The rising need to improve productivity and enhance safety by collecting more data on plant operations is driving the demand for field wireless devices, which can be installed even in difficult to access locations. Field wireless devices have the added advantage of reducing installation costs.

Vibration sensors are used for the condition monitoring and predictive maintenance of plant machinery such as compressors, pumps, and motors. Conventional methods for monitoring vibration include the use of vibration sensors that rely on wired communications with a host system, supplemented by patrols by maintenance staff to collect vibration data. Wireless vibration sensors offer the same capabilities, with a much reduced installation cost and improved versatility: plus with the increasing adoption of ISA100 wireless technology across process plants, these sensors are a simple addition to such standard systems.

Since releasing the world’s first ISA100 Wireless-based field wireless devices and wireless systems, Yokogawa has expanded its line-up of field wireless devices that measure temperature, pressure, flow rate, and the like. This new vibration sensor will meet the  customer requirement for a device that can provide the fast updates on vibration levels needed to detect anomalies at an early stage.

Product features

ISA100 Wireless is a technology that is based on the ISA100.11a standard. It includes ISA100.11a-2011 communications, an application layer with process control industry standard objects, device descriptions and capabilities, a gateway interface, infrared provisioning, and a backbone router.

The principal components of this field wireless vibration sensor are the FN510 field wireless multifunction module, the LN01 piezoelectric type acceleration sensor, and the FN110 field wireless communication module. Via a gateway device, the FN510 uses the ISA100 Wireless communications protocol to exchange data with a host-level system such as the existing plant DCS. The data collected with this vibration sensor enables plant operators and maintenance staff to monitor vibration levels in real time. Both standard industrial and explosion-proof/intrinsically safe sensor types are available, with approvals to FM, CSA (cFM), ATEX and IECEx.

yokogawa-isa100-wirelesstm-based-field-wireless-vibration-sensor

The LN01 sensor is the small item at the bottom of the picture, presumably! The box provides the plant mounted protection for the FN510

The LN01 sensor monitors vibration in the frequency range 10Hz to 10kHz, with an update rate of 10 seconds minimum. Measurements are provided of vibration velocity up to 160mm/sec (6″/ sec), and acceleration up to 300m/sec(1 ft/sec/sec). On site the sensor has a cable connection to the FN510 free-standing field wireless multifunction module, the cable is typically up to 10m long. Battery life can be as long as 10 years, if the update rate is set at once per minute.

The Yokogawa approach to field wireless sensors

Yokogawa says they will continue to expand their lineup of ISA100 Wireless transmitters and other devices such as adaptors to develop best-in-class solutions that provide higher value to customers, and promote the use of field wireless technologies.

Their current ISA100 presentation includes their own pressure, temperature and flow sensors, plus other sensors from third parties, for example the Draeger GasSecure flammable gas detector, and the Spirax Sarco STAPS steam trap monitoring system. They have also previously featured products from the Bently Nevada vibration monitoring systems, which also use ISA100 wireless communications: the ISA100 system does permit the frequency spectrum from such devices to be transmitted to dedicated monitoring analysers. The Yokogawa development of the LN01 accelerometer sensor will effectively complement such systems.

(c) ProcessingTalk.info

SolutionsPT adds SCADA and HMI – from Citect – to its Wonderware offering!

SolutionsPT have issued a press release covering an expansion of their Wonderware offering from Schneider, to add SCADA and HMI Solutions. This reads as follows:

Industrial IT solutions specialist SolutionsPT has become the UK and Ireland distributor for world-class automation solutions provider Citect, strengthening its SCADA product portfolio.

Renowned for the development and application of SCADA and HMI solutions, the Citect brand is owned by Schneider Electric, and its range of products includes CitectSCADA, CitectHMI and CitectHistorian.

Schneider Electric already has a longstanding relationship with SolutionsPT, which has been the sole UK and Ireland distributor for its Wonderware suite of products since 1991. As a result, SolutionsPT was seen as the logical choice to take on the distribution of Schneider Citect software in the UK and Ireland because of its existing focus on, and technical expertise in, the automation sector.

To support the new product offering, SolutionsPT has promoted Anne Fletcher to the role of Citect Product Manager. Anne has been with SolutionsPT for six years, most recently working as Channel Relationship Manager.  Anne will be responsible for championing the Citect product set amongst SolutionsPT end users, OEMs and System Integrators to enhance the profitability and penetration of Citect products.

Martin Walder, VP Industry UK & Ireland, Schneider Electric, said: “Collaborating on sales and utilising SolutionsPT to support our Citect product will allow us to improve the service to Citect customers and enhance the breadth of our software offering. This deal will allow us to offer Historian, Batch Management and MES functionality as well as our targeted SCADA and HMI offerings. SolutionsPT is a well-established distributor and the right partner to work with to develop the overall market for Schneider software products.”

The press release ends there.

The outsider view

It is interesting to consider the background to this release, which on the face of it, is a little confusing, when you try to see it from the Schneider viewpoint. SolutionsPT is a long term independent but major Wonderware distributor and installer into UK and Irish industry. The relationship with Schneider only commenced after Schneider acquired Invensys plc: the acquisition process started with the takeover offer made in July 2013. This deal was not finalised until later in the year, after September.

In September 2013, Invensys plc, already subject to the acquisition offer from Schneider, acquired US based InduSoft, which was quoted as “a provider of HMI and embedded intelligent device software for the automation market”. This did indeed seem surprising, since Schneider had acquired a major HMI/SCADA software supplier when it bought Citect, many years before, in 2006. So why would the fairly inevitable Schneider/Invensys combined operation require two such similar companies?

This exercised several reports and analysis presented in the Industrial Automation Insider in late 2013, and some similar blog posts on http://www.ProcessingTalk.info.

However, today, in 2016, the InduSoft website promotes their Web Studio 8.0 as SCADA/HMI software for Intuitive Dashboards, OEE and the Internet of Things, under the brand of Wonderware InduSoft. Their UK distribution is quoted as dealt with by the InduSoft office in Germany. The original UK agent for InduSoft prior to 2013 was a private company, AdProSys, run by Mike Bradshaw, an ex-Wonderware employee, who then joined InduSoft as an employee in September 2013 to promote direct and channel sales of InduSoft throughout Europe. He then left InduSoft in July 2104.

With the InduSoft product being Wonderware branded, surely SolutionsPT would be selling it, as a part of their Wonderware package:  but the SolutionsPT website solidly refuses to recognize InduSoft as a search term….

The logic of this suggest that SolutionsPT have done their homework rigorously, and have decided that the Wonderware-Citect combination is the best match, to meet their market requirement for HMI/SCADA in Wonderware based applications.

©Processingtalk.info

BoOM from EU Automation

EU Automation has launched the “Book of Obsolescence Management”, or BoOM for short.

EU Automation stocks and sells obsolete, reconditioned and new industrial automation spares. Its own distribution centers and global network of partner warehouses, enable it to offer a unique service within the automation industry, spanning the entire globe. It provides worldwide express delivery on all products meaning it can supply any part, to any destination, at very short notice.

The company is based in the UK, in Stafford, and does appear to have a different approach to any other supplier. With interviews from suppliers like Renishaw, CopaData, Nexus, Megger and Rochester Electronics, the book gives the seven essential steps for companies looking to start or continue their journey on the road to obsolescence management.



		

	

Emerson acquires PermaSense

Emerson has announced the acquisition of UK-based Permasense Ltd, a leading provider of non-intrusive corrosion monitoring technologies for the offshore and onshore oil production, refining, chemical, power, pipelines, metals and mining and other industries. Permasense monitoring systems use unique sensor technology, wireless data delivery and advanced analytics to continuously monitor for metal loss from corrosion or erosion in pipes, pipelines or vessels, and reliably deliver high-integrity data from even the harshest environments.

The acquisition represents another step forward in the Emerson strategy to invest in its core business platforms and expand in markets that hold significant long-term growth opportunity.

“Corrosion and erosion can significantly impact the safe and reliable operation of our industrial customers’ infrastructure, which can have dire consequences. Wireless non-intrusive corrosion monitoring is a transformational shift that helps customers immediately understand the health and integrity of their infrastructure in real-time and enables them to fully optimise their operations while maximising safety,” said Mike Train, president, Emerson Automation Solutions. “For example, with the increasing complexity of the types of crude oil coming into a refinery, corrosion is becoming a significant issue in the uptime and profitability of a refinery. Now refinery infrastructure can be monitored and controlled using this non-intrusive technology.”

The Permasense product line will become part of the Rosemount portfolio of measurement and analytical technologies. Permasense technologies complement the Emerson Roxar intrusive corrosion monitoring and non-intrusive sand management systems and strengthen the company’s Pervasive Sensing applications that provide customers a more complete view of their operations and facilities. With Permasense and Roxar technologies in its portfolio, Emerson will be the largest provider of integrity and corrosion management solutions in the marketplace.

Lal Karsanbhai, group vp, measurement and analytical technologies, Emerson Automation Solutions, added: “The addition of patented Permasense technologies along with our existing Roxar technologies enables Emerson to provide customers with a more complete corrosion monitoring solution and a clearer picture into the performance of their infrastructure based on what they’re demanding of it and the strategies needed to optimise production.”

Central to Permasense corrosion monitoring systems are sensors that employ proven ultrasonic wall thickness measurement principles. The sensors are battery powered and communicate wirelessly, which minimises the cost of installation and enables use in remote areas and on a large scale. The sensors are also designed so they can be deployed in hazardous areas.

man-adjustpipe