Yokogawa/Cosasco ISA100 deal

Yokogawa has signed a sales agreement with Rohrback Cosasco Systems, a US-based manufacturer of corrosion monitoring systems to distribute the Cosasco ISA100 wireless-based MWT-3905 and CWT-9020 corrosion monitors: also Cosasco will distribute the Yokogawa ISA field wireless system devices. Yokogawa systems operating to ISA100.11a-2011 include an application layer with process control industry standard objects, device descriptions and capabilities, a gateway interface, infrared provisioning, and a backbone router.

Yokogawa therefore has now added corrosion sensors to its line-up of field wireless devices that help customers efficiently maintain facilities and ensure safety at their plants. For Cosasco, the ability to offer its corrosion monitors in combination with Yokogawa field wireless devices is expected to increase sales.

Yokogawa Objectives

With a field wireless system, plant field devices and analysers are able to communicate wirelessly with host-level monitoring and control systems. The rising need to improve productivity and enhance safety by collecting more data on plant operations is driving the demand for field wireless devices, which can be installed even in difficult to access locations. Field wireless devices have the added advantage of reducing installation costs.

Yokogawa has developed ISA100 Wireless-based technologies and products such as wireless access points and management stations, and Cosasco has a long global track record in supplying various kinds of corrosion monitors to the oil and gas, petrochemical, chemical, and other industries. Through this agreement, Yokogawa aims to increase sales for its field wireless business by being able to offer a wider field wireless device lineup.

Cosasco Wireless Corrosion Monitors

Yokogawa IA - Cosasco MWT-3905 corrosion monitorCorrosion sensors monitor the thinning or deterioration of the metal walls of pipes and other installations. A variety of technologies are employed, including electrical resistance and ultrasonics. The Cosasco MWT-3905 and CWT-9020, the devices covered by this sales agreement, are direct measuring type corrosion sensors that use high speed electrical resistance and linear polarisation resistance (LPR) technology. This enables corrosion rate measurement at a low installed cost in all process environments, including hazardous areas. The units are particularly applied for the monitoring of corrosion in facilities at offshore platforms and other types of oil and gas installations, plus petrochemical plants, chemical plants, and water and sewage treatment plants.

Rohrback Cosasco is a part of Halma plc, a UK conglomerate.

KROHNE emphasises networking R+D with new CTO Attila Bilgic

The Advisory Board of the Krohne Group has appointed Dr Ing Attila Bilgic as CTO and Managing Director of Ludwig Krohne GmbH & Co KG. He assumes global responsibility for research and development (R+D) and extends the managing board of the Krohne Group alongside the existing Directors, Michael Rademacher-Dubbick and Stephan Neuburger.

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New Krohne CTO Dr Attila Bilgic

Dr Bilgic’s main task is the “digitization” of the Krohne measuring devices and measuring systems, their networking and their integration amongst themselves, as well as with and into the digital systems of the users. The area of “smart sensors”, which Krohne has already pioneered with various research projects under his leadership, is also of particular significance. With more than 350 employees, The Krohne Group currently employs about 10% of all staff in research and development, with more than 350 R+D employees and a budget of approximately 8% of the total group turnover (in 2015 the turnover was approximately EURO 500 million).

The topic of networking has been the major topic in the previous career of Dr. Bilgic: prior to joining Krohne, he held various positions in the “Communication Solutions” division of Infineon Technologies AG from 2000 to 2009, most recently as Director of System Engineering. From 2007 to 2009, he was head of the Department of Integrated Systems at the Ruhr-Universität Bochum. Since 2016, he has been a member of the board of the VDI / VDE Society of Measuring and Automation Technology. He is also a member of the German Physical Society and the Institute of Electrical and Electronics Engineers (IEEE).

Remaining Useful Life analysis via the Senseye cloud @ProcessingTalk #PAuto

Senseye, the Uptime-as-a-Service specialists, has launched a new version  of its automatic condition monitoring and prognostics software, which offers their ‘Remaining Useful Life’ calculations to all customers – whether they operate 10 or 10,000 assets. Senseye is unique in offering automated condition monitoring combined with Remaining Useful Life analysis.

Knowing the Remaining Useful Life of machinery helps their industrial clients to implement cost-effective predictive maintenance, typically leading to a 10-40% reduction in maintenance costs and a parallel downtime reduction of 30-50%. The software has already been adopted by a major automotive OEM, helping them to avoid their downtime cost – which is over $2m per hour.

Up until now, the Remaining Useful Life measurement has been an academic focus, accessible only to those with extensive data engineering skills.  The patent-pending Senseye technology makes it accessible to all. The automated analysis is designed to be easy to use by maintenance teams and managers and is backed by Senseye’s extensive background in condition monitoring, based on experience in the highly competitive aerospace and defence industries.

Robert Russell, Senseye CTO commented: “Being able to see the Remaining Useful Life of machinery – without requiring expert input – empowers site maintenance engineers to get maximum value from their condition monitoring solutions”.

Trusted by a number of Fortune 100 companies, Senseye offers a leading cloud-based condition monitoring and prognostics product. Their award-winning solutions are usable from day one and available as a simple subscription service, enabling customers to rapidly expand their predictive maintenance programs.

Wonderware Ireland Event in March

Industrial software provider Wonderware Ireland is to host a special event at Fota Island Resort, Cork, where it will give manufacturers and system integrators an exclusive look at the latest Wonderware developments.

On 29th March 2017, the “Next Generation Roadshow” will explore Wonderware’s latest innovations, as well as providing delegates with a greater understanding of the future of the industrial landscape and how they can ensure they are prepared for it.

The day will begin with a look into the advances of digitisation within industrial automation, before discussing the OT (Operational Technology) networking landscape and how to manage operational Big Data.

Wonderware Ireland will also introduce their Next Generation SCADA system – an upcoming release developed to provide greater simplicity, flexibility and scope. The Next Generation SCADA improvements include an enhanced UI visual experience with “out-of-the-box” content and process visualisation standards, web-based access and a heightened ability to access and aggregate IIoT data.

An optional afternoon session will then see Systems Architects take attendees through a practical workshop. This will allow them to get hands-on with the technologies that are bringing connected and future-proof industrial environments into fruition, before finishing with an opportunity to discuss issues one-on-one with the Wonderware technical experts.

Aidan Finnegan, Wonderware Regional Manager for Ireland, said: “Following the success of the new-concept Wonderware event late last year, we decided to bring the roadshow back to the Fota Island Resort in Cork. The event will give manufacturing organisations and system integrators a chance to get a look at new and upcoming concepts, as well as giving them hands-on demonstrations to help future-proof their business.

“We will ensure delegates get the most out of the event, with our specialist team of technical consultants being ready and on hand to ensure attendees are more informed about these new products and services, which will continue to keep their systems more secure than ever.”

The main presentation will run from 0845 until 1300, and then the afternoon hands-on session will run until 5 pm. The whole day is free to attend, but interested delegates must register in advance on the Wonderware website.

Training on Profibus, Profinet and IO-Link in Industrial Automation

A highly informative training day will address the key practical issues arising from the use of these digital communications technologies in automated manufacturing applications. The event is free of charge, and will be held from 0900 to 1530 on 29th March in Manchester, UK. On 30th March there will be a similar FOC event for users in the Process and Hybrid industries.

With particular emphasis on Industry 4.0 and the Industrial Internet of Things, the event will cover the use of Profibus, Profinet and IO-Link in key application areas such as utilities, pharmaceutical, packaging, printing, electrical and electronics assembly, robotics, automotive engineering, mechanical handling and logistics, control systems and energy management, from system design and safety considerations through to maintenance and fault-finding.

Supported by demonstrations of actual tools used in configuration and maintenance, the seminar will be of great value to Designers, Production/System Engineers, Instrument Technicians/Engineers and C&I Engineers involved in design, operation and maintenance of modern automated factories and process plant.

The presentations include:

Introduction of Exhibitor stands and Profibus & Profinet Update, by Mark Freeman: Profibus DP – Successful Commissioning and Maintenance, by Dave Tomlin: EMC and Equipotential Bonding in Profibus and Profinet networks, and EN503102016, by Peter Thomas: PROFIsafe as a tool for Safety in Automation and Control Networks,by Peter Brown; Designing a Profinet system, by Andy Verwer: Profibus system engineering and monitoring, by Andy Verwer: Profinet for IoT, IIoT and Industry 4.0, by Derek Lane: The Features and Benefits of IO-Link, by Russell Smith.

Coffee breaks and lunch will be provided, for delegates also to visit the Exhibition of relevant equipment.

This seminar is ably presented by network specialists from member companies of PI UK, the not-for-profit trade association dedicated to support of advanced manufacturing technologies for the benefit of UK industry. Attendance is free of charge to pre-registered delegates from the user community, i.e. companies that own, operate, design, build or maintain automated plant. The event will provide delegates with an excellent networking opportunity and the ability to speak to the varied experts from the PI UK membership.

For more information please contact PI UK, or send an email enquiry. Online registration is now open.

For companies in the Process & Hybrid Industries …

Companies involved in the Process Industries may be interested to attend another of the PI UK events, to be held in Manchester the following day, March 30th. Entitled Practical Aspects of Profibus and Profinet in Process, the event specifically addresses the key issues involved in the use of advanced network communications in Process and Hybrid Industry applications.

More information on this event is available here, or send an email enquiry.

Yokogawa IIOT Collaboration plans

The following Yokogawa Press release announces that for future IIOT developments Yokogawa will work with Microsoft Corporation, FogHorn Systems Inc, Bayshore Networks Inc and Telit IoT Platforms LLC, to integrate their technology into an industrial IoT (IIoT) architecture for the delivery of new services. With this architecture, Yokogawa aims to transform its business model, expand its business scope, and help its customers run their businesses more efficiently.

Outline of the Tie-up

IIoT technology is now ready for practical use thanks to advances in network technology, the availability of low-cost, large-capacity data communications, and the shifting of corporate information systems to the cloud. However, the use of IIoT technology presents many technical challenges in such areas as sensing, automation, and security, and it is also costly to build such systems and develop the necessary applications. With its wide range of expertise in fields ranging from sensor technology to control logic and applications technology, Yokogawa will be able to help its customers address issues they face in their business by providing end-to-end solutions that incorporate sensing, control, and cloud-based processing.

Through this architecture, business process applications can be configured to enable the use of “plug-and-play” sensors, by providing the ability to automatically detect sensors and other instruments connected to the network, make appropriate settings enabling them to work immediately, sensing clouds with automatic provisioning for the efficient utilisation of cloud platforms to detect and connect sensors and other devices to the cloud and dynamically making the necessary changes for the exchange of data, database clouds, historian (data storage) clouds, and application development environments to work together. These four companies each possess technologies that will be key components of this IIoT architecture.

This undertaking will be led by the Yokogawa Architecture Development Division, based in California, which was set up in November 2016. Yokogawa’s IIoT architecture will integrate the cloud-based Microsoft Azure IoT Suite, FogHorn’s fog computing software, Bayshore’s layer 7 security technology which operates at the application (top) layer in the open systems OSI reference model, and Telit’s communication modules, sensor on-boarding, and device management.

Regarding this business tie-up, Tsuyoshi Abe, a Yokogawa vice president and head of the Marketing Headquarters, commented as follows:

Yokogawa has drawn up a long-term business framework and formulated a vision statement that reads, “Through ‘Process Co-Innovation,’ Yokogawa creates new value with our clients for a brighter future.” The IIoT architecture that Yokogawa will develop under this agreement will revolutionise the way in which value is delivered in sensing and plant information management. By working with these four companies, Yokogawa will rapidly establish its IIoT architecture. Under the corporate brand slogan of “Co-innovating tomorrow,” we will seek to expand partnerships such as these with leaders in each industry.

The Four Companies and their Technologies

– Microsoft Corporation

Microsoft is a worldwide leader in software, services, devices and solutions that help people and businesses realise their full potential. The cloud-based Microsoft Azure IoT Suite platform, which provides businesses with globally scalable, preconfigured IoT solutions, will enable Yokogawa to connect their devices, analyse previously-untapped data, and integrate business systems. The Azure IoT Suite provides the functions required for the construction and utilization of Yokogawa’s IIoT architecture.

– FogHorn Systems Inc

FogHorn Systems is a Silicon Valley-based startup that has been deeply involved in developing core software for fog computing and owns advanced technology in this field. Yokogawa invested in the company in July 2016. Fog computing is an architectural concept designed to avoid communication congestion by establishing a “fog” distributed computing layer between the cloud and devices in the field. Fog computing eliminates communication delays and fluctuations by locating the processing of certain data near the field devices and sending only essential information to the cloud. This technology is expected to lead to a number of new IoT applications.

– Bayshore Networks Inc

Founded in 2012 and headquartered in the Washington D.C. metropolitan area, Bayshore develops industrial cybersecurity solutions offering visibility, control, and protection for operational technology infrastructure and applications. The firm has a number of strategic partners in the IT sector and has gained a reputation for its expertise in IIoT cybersecurity. Yokogawa invested in this company in November 2016.

– Telit IoT Platforms LLC

Telit is a leading enabler of end-to-end IoT solutions. The company offers the industry’s broadest portfolio of integrated IoT products and services, including cellular communication modules, IoT connectivity plans, and IoT platform services. As a pure-play IoT company for over 15 years, Telit offers unmatched expertise, resources, and support to make IoT onboarding easy – reducing risk, time to market, complexity, and costs for asset tracking, remote monitoring and control, telematics, industrial automation, and predictive maintenance across many industries and vertical markets worldwide.

For Editorial comment, see the next article about DCS vendors and their IIOT plans….

Yokogawa EPMS and SCADA for the UK’s BPAL pipeline system

Yokogawa has received an order from the British Pipeline Agency Limited (BPAL) to supply a management and control system for one of the UK’s major multi-product fuel pipeline systems, to replace the current BPAL pipeline management and SCADA systems.

The BPAL UK pipeline system consists of three integrated multi-product fuel pipelines that link two, refineries, one at Ellesmere port on the Mersey near Liverpool and the other on the Thames in Essex, to inland distribution terminals. These pipelines, operational since 1969, meet over 50% of the jet fuel needs at London’s Heathrow and Gatwick airports, and are altogether some 650 km in length. BPAL, jointly owned by Shell and BP, are the operators of these pipeline systems (known as UKOP and WLWG), which are owned by a consortium of partners.

This order is for Yokogawa’s Enterprise Pipeline Management Solution (EPMS), which will manage functions such as delivery scheduling and oil storage, and their Fast-Tools SCADA software, to monitor and control the oil pipelines and related equipment such as compressors. The EPMS uses specific gas and liquid applications that enable a pipeline operator to manage delivery contracts in a time and energy efficient manner. With the SCADA system covering monitoring and control, the EPMS will integrate the management of the SCADA data. Delivery of these systems will be completed by March 2018.

Further order for UAE Power and Desalination Station

Yokogawa also recently received its first ever DCS order for a power and desalination plant in the UAE. The company is to supply the Sharjah Electricity & Water Authority (SEWA) with control and safety systems, plus field equipment, for Units 7 and 8 at the Layyah Power and Desalination Station.

Each unit comprises a 75 MW oil and gas-fired thermal power plant and a 27,000 m3 per day multi-stage flash (MSF) desalination plant: a technology that involves the heating and evaporation of seawater in multiple vacuum distillation tanks to produce steam, which is then condensed to produce fresh water. Such systems are energy-efficient because they use the heat from the steam that is created in the vacuum distillation tanks.

Yokogawa Middle East & Africa will deliver the CentumVP integrated production control system for the boiler, turbine governor, turbine protection system and the desalination plant at each of these units, as well as the ProSafe-RS safety instrumented system for burner management and boiler protection. The field instruments will include Yokogawa products such as the DPharp EJA series differential pressure and pressure transmitters, continuous emission monitoring systems (CEMS), and steam and water analysis systems (SWAS). In addition to being responsible for engineering, the company will provide support for the installation and commissioning of these systems, with all work scheduled for completion by September 2017.

Demand for electricity and water is soaring throughout the Middle East due to their rapid economic growth. Power and desalination plants that rely on the region’s abundant oil and gas resources make up an important part of this region’s infrastructure.