Yokogawa EPMS and SCADA for the UK’s BPAL pipeline system

Yokogawa has received an order from the British Pipeline Agency Limited (BPAL) to supply a management and control system for one of the UK’s major multi-product fuel pipeline systems, to replace the current BPAL pipeline management and SCADA systems.

The BPAL UK pipeline system consists of three integrated multi-product fuel pipelines that link two, refineries, one at Ellesmere port on the Mersey near Liverpool and the other on the Thames in Essex, to inland distribution terminals. These pipelines, operational since 1969, meet over 50% of the jet fuel needs at London’s Heathrow and Gatwick airports, and are altogether some 650 km in length. BPAL, jointly owned by Shell and BP, are the operators of these pipeline systems (known as UKOP and WLWG), which are owned by a consortium of partners.

This order is for Yokogawa’s Enterprise Pipeline Management Solution (EPMS), which will manage functions such as delivery scheduling and oil storage, and their Fast-Tools SCADA software, to monitor and control the oil pipelines and related equipment such as compressors. The EPMS uses specific gas and liquid applications that enable a pipeline operator to manage delivery contracts in a time and energy efficient manner. With the SCADA system covering monitoring and control, the EPMS will integrate the management of the SCADA data. Delivery of these systems will be completed by March 2018.

Further order for UAE Power and Desalination Station

Yokogawa also recently received its first ever DCS order for a power and desalination plant in the UAE. The company is to supply the Sharjah Electricity & Water Authority (SEWA) with control and safety systems, plus field equipment, for Units 7 and 8 at the Layyah Power and Desalination Station.

Each unit comprises a 75 MW oil and gas-fired thermal power plant and a 27,000 m3 per day multi-stage flash (MSF) desalination plant: a technology that involves the heating and evaporation of seawater in multiple vacuum distillation tanks to produce steam, which is then condensed to produce fresh water. Such systems are energy-efficient because they use the heat from the steam that is created in the vacuum distillation tanks.

Yokogawa Middle East & Africa will deliver the CentumVP integrated production control system for the boiler, turbine governor, turbine protection system and the desalination plant at each of these units, as well as the ProSafe-RS safety instrumented system for burner management and boiler protection. The field instruments will include Yokogawa products such as the DPharp EJA series differential pressure and pressure transmitters, continuous emission monitoring systems (CEMS), and steam and water analysis systems (SWAS). In addition to being responsible for engineering, the company will provide support for the installation and commissioning of these systems, with all work scheduled for completion by September 2017.

Demand for electricity and water is soaring throughout the Middle East due to their rapid economic growth. Power and desalination plants that rely on the region’s abundant oil and gas resources make up an important part of this region’s infrastructure.

Yokogawa invests in IIOT cybersecurity

Yokogawa has made some significant investments in the resources needed to develop future techniques for IIOT cybersecurity, first with a new engineering centre to be established in California, and second, by investing US$900,000 into Bayshore Networks, as a partner in a current round of venture capital funding.

New IIOT Division

The new Yokogawa Architecture Development Division in California will pursue the development of the core technologies needed to establish the robust and flexible architecture required to improve operational efficiency and productivity when using the IIoT. The new division will function as a unit of the Yokogawa Marketing Headquarters Business Development Centre, and will keep up with the new technologies being developed every day in the IIoT sector – as well as facilitate close co-ordination with partner companies. The West Coast of the USA is therefore the correct location for this work. The division will be staffed by engineers from Yokogawa who have an extensive knowledge of Yokogawa systems and services, and locally recruited engineers who are conversant in a range of IT fields. The first employees of the division have been located at the local engineering office of a partner company since November 2016, but their own offices are scheduled to open in April 2017. Subsequently, the division will add functions for planning services that use the IIoT and cloud computing, and it is expected that the number of staff will be increased to around 50 over the next five years.

Investment in Bayshore

A parallel press release from Yokogawa explains that there has also been a $900k strategic equity investment into Bayshore Networks, a company established in 2012 that has gained rapid recognition for its expertise in cybersecurity.

Mike Dager, CEO of Bayshore, commented “Yokogawa shares our vision for a secure industrial internet of things enabling new applications that will increase safety, optimize processes, and drive efficiencies. We are proud and excited to partner with such a renowned global leader in industrial controls.”

This Yokogawa investment is part of the recent US$6.6M Series A funding for Bayshore, arranged by Trident Capital Cybersecurity, and its existing angel investors.

Trident Capital

Trident Capital Cybersecurity is a venture capital firm that invests in early-stage companies leveraging emerging technologies in cybersecurity. The firm is a spinout of (or maybe the successor to) Trident Capital, which in 1998 became one of the pioneers of cybersecurity venture capital investing. Renowned as the venture capital firm with the most valuable network of cybersecurity relationships, Trident Capital Cybersecurity also relies on input from a 40–person Cybersecurity Advisory Council, consisting of industry CEOs, customers and former top-level government leaders.

“We led the Series A Investment because Bayshore has been recognized as an innovator and early leader in an emerging cybersecurity segment that is largely untapped to date,” said J. Alberto Yépez, managing director of Trident Capital Cybersecurity. “We are honoured to have Yokogawa join us in supporting the development of the cutting-edge Bayshore technology and business.”

The Trident Capital Cybersecurity website claims 28 cybersecurity investments and 16 successful exits. These have included the Solera acquisition by BlueCoat in 2013, the Qualys IPO in 2012, the acquisition of Accertify by American Express in 2010, the Sygate acquisition by Symantec in 2006 and the Signio acquisition by VeriSign in 2000.

The Bayshore technology

The Bayshore cloud-based software, called the Bayshore IT/OT Gateway, provides IT departments with visibility into OT (Operational Technology) infrastructure, networks, applications, machines and workers.  These OT networks are undergoing transformation and require services traditionally available for IT networks, such as secure remote access and analytics. Bayshore provides immediate value by preventing OT process disruptions and enhancing operational efficiency and business continuity.   The software is distinguished by extremely granular inspection and filtering of network flows – all the way down to machine sensor values – and the ability to provide security enforcement and application segmentation and isolation via flexible, rapidly deployed policies.  The Bayshore policy engine is capable of supporting common industrial protocols and quickly adapting to new and proprietary protocols.

These capabilities are built from the ground up for Industrial Internet and provide Bayshore customers with future-proof, cloud-based solutions that are complementary to legacy hardware-based industrial firewalls. Designed for IT perimeter security, firewalls look for IP addresses and ports, which means they block attacks according to standard Internet parameters.  Because industrial cyber-attacks are typically based on granular machine instructions that alter sensor values, the unique Bayshore technology is well positioned to detect industrial attacks that are often overlooked by other security technologies.

Bayshore has strategic alliances with leading technology companies including AT&T, BAE Systems, Cisco Systems, and VMware. It is currently based in New York, but intends to relocate the HQ to Bethesda, Maryland. No engineering base is quoted as existing in California.

2017 Business plan comes together

satoru-kurosu-med

Earlier, Yokogawa had announced the completion of the acquisition of Soteica Visual Mesa (SVM), the leading energy management technology provider, which will be integrated into KBC Advanced Technologies (acquired in April 2016) alongside “Data as a Service” (DaaS) provider Industrial Knowledge (acquired December 2015). Satoru Kurosu, executive vice president and head of Yokogawa’s Solutions Service Business Headquarters, commented that these moves delivered on a number of the key objectives of the Yokogawa Transformation 2017 mid-term business plan: “Key strategic objectives of Yokogawa’s Transformation 2017 plan are to expand the solution service business, focus on customers, and co-create new value with customers through innovative technologies and services.”

(c) ProcessingTalk

The latest Robots are Friendly

We all know what a robot is. But then it really does depend on whether you immediately think of them in ‘sci-fi’ films, or paint spray booths, or welding on automotive production lines, or stacking in automated warehouses. These have been the big applications, in big automated factories, with around 240,000 robots sold last year. The article below was for a column published in the November issue of South African Instrumentation & Control, see a digital copy on http://www.instrumentation.co.za/archives.aspx

The emergence of the cobot supplier

However, there is a new breed of robot now: collaborative robots, or cobots, have only really emerged as practical devices in the current decade. A cobot is a robot that is intended physically to interact with humans in a shared workspace, so the special pens and protective light curtains around the robot operating area are gone. The cobot is designed to work alongside a human operator, typically maybe lifting the heavier items involved in electronic device assembly operations: it has smooth surfaces with no sharp edges, and protected joints, so a human working alongside cannot trap their fingers, plus it stops at the slightest external touch.

Additionally, the cobot is flexible, it can be trained (taught) by the assembly operator, by guiding its arms and grippers to show it what to do. Currently the cobot market is around 5% of the total, $100 m last year. These robots are lower in cost, say $24,000 each, but are aimed at the small to medium sized companies that account for 70% of global manufacturing, where flexibility is essential. New international standards for their safe design and use are emerging, and there are many suppliers, as the market is forecast to be $1Bn by 2020.

ABB’s YuMi

yumi-robot

One such product is the ABB YuMi (‘you-me’) desk-top robot: a dual-arm small parts assembly robot that has flexible hands, incorporates parts feeding systems, camera-based part location and automated control: yet it has twice the reach and more strength than an operator. It can collaborate, side-by-side (or across the bench), with humans in a normal manufacturing environment, enabling companies to get the best of both humans and robots, working together.

In April, the ABB YuMi was recognised for outstanding achievements in commercialising innovative robot technology with the prestigious Invention and Entrepreneurship Award at the Automatica trade fair in Munich. There followed a Golden Finger award as ‘one of the best industrial robots of 2016’ at the China International Robot Show in Shanghai. One out of every four robots sold today is sold in China, which is the world’s leading robotics growth market: 68 000 units were sold there in 2015, 17% up on 2014.

YuMi was specifically designed to help consumer electronics meet the challenges produced by the need for customised personal electronics products, by enabling operators and cobots to share tasks, with easy training when the task changes. The YuMi appears to be targeted at the assembly operations common with electronic equipment, significantly in Southeast Asia.

Universal Robots – another successful start-up.

Universal Robots (UR) was formed in Odense, Denmark in 2005, with the goal of making robot technology accessible to small and medium-sized enterprises. It introduced its first cobot in 2008, and particularly focused on food industry applications, with 3,5 and 10 kg payload cobots. Their average payback period of 195 days for customers is claimed as the fastest in the industry.

Recently its cobot arms have been awarded certification for use in clean room applications, so UR robots can now be used in areas where purity and hygiene – such as particle emission, easy-to-clean surfaces and extreme reliability – are decisive criteria for precise automation processes. This opens up more applications in the food industry, in the production of microchips and semiconductors, and in the electrical and optoelectronic industries.

At the end of 2014, more than 3500 UR robots were installed worldwide: currently they claim the figure is 6000 – annual sales maybe growing x2,5 in just over a year. Mercedes-Benz has replaced old robots with humans on some lines, to better manage customised products. They are moving to having production workers guiding a part automatic robot. Scientists at MIT, working with BMW, have found that robot-human teams can be about 85% more productive than either of them, alone. Subsequently Universal Robots were rated #25 on the MIT Technology Review’s list of the world’s 50 smartest companies: Teradyne Inc then acquired UR for $285 m in 2015.

SolutionsPT adds SCADA and HMI – from Citect – to its Wonderware offering!

SolutionsPT have issued a press release covering an expansion of their Wonderware offering from Schneider, to add SCADA and HMI Solutions. This reads as follows:

Industrial IT solutions specialist SolutionsPT has become the UK and Ireland distributor for world-class automation solutions provider Citect, strengthening its SCADA product portfolio.

Renowned for the development and application of SCADA and HMI solutions, the Citect brand is owned by Schneider Electric, and its range of products includes CitectSCADA, CitectHMI and CitectHistorian.

Schneider Electric already has a longstanding relationship with SolutionsPT, which has been the sole UK and Ireland distributor for its Wonderware suite of products since 1991. As a result, SolutionsPT was seen as the logical choice to take on the distribution of Schneider Citect software in the UK and Ireland because of its existing focus on, and technical expertise in, the automation sector.

To support the new product offering, SolutionsPT has promoted Anne Fletcher to the role of Citect Product Manager. Anne has been with SolutionsPT for six years, most recently working as Channel Relationship Manager.  Anne will be responsible for championing the Citect product set amongst SolutionsPT end users, OEMs and System Integrators to enhance the profitability and penetration of Citect products.

Martin Walder, VP Industry UK & Ireland, Schneider Electric, said: “Collaborating on sales and utilising SolutionsPT to support our Citect product will allow us to improve the service to Citect customers and enhance the breadth of our software offering. This deal will allow us to offer Historian, Batch Management and MES functionality as well as our targeted SCADA and HMI offerings. SolutionsPT is a well-established distributor and the right partner to work with to develop the overall market for Schneider software products.”

The press release ends there.

The outsider view

It is interesting to consider the background to this release, which on the face of it, is a little confusing, when you try to see it from the Schneider viewpoint. SolutionsPT is a long term independent but major Wonderware distributor and installer into UK and Irish industry. The relationship with Schneider only commenced after Schneider acquired Invensys plc: the acquisition process started with the takeover offer made in July 2013. This deal was not finalised until later in the year, after September.

In September 2013, Invensys plc, already subject to the acquisition offer from Schneider, acquired US based InduSoft, which was quoted as “a provider of HMI and embedded intelligent device software for the automation market”. This did indeed seem surprising, since Schneider had acquired a major HMI/SCADA software supplier when it bought Citect, many years before, in 2006. So why would the fairly inevitable Schneider/Invensys combined operation require two such similar companies?

This exercised several reports and analysis presented in the Industrial Automation Insider in late 2013, and some similar blog posts on http://www.ProcessingTalk.info.

However, today, in 2016, the InduSoft website promotes their Web Studio 8.0 as SCADA/HMI software for Intuitive Dashboards, OEE and the Internet of Things, under the brand of Wonderware InduSoft. Their UK distribution is quoted as dealt with by the InduSoft office in Germany. The original UK agent for InduSoft prior to 2013 was a private company, AdProSys, run by Mike Bradshaw, an ex-Wonderware employee, who then joined InduSoft as an employee in September 2013 to promote direct and channel sales of InduSoft throughout Europe. He then left InduSoft in July 2104.

With the InduSoft product being Wonderware branded, surely SolutionsPT would be selling it, as a part of their Wonderware package:  but the SolutionsPT website solidly refuses to recognize InduSoft as a search term….

The logic of this suggest that SolutionsPT have done their homework rigorously, and have decided that the Wonderware-Citect combination is the best match, to meet their market requirement for HMI/SCADA in Wonderware based applications.

©Processingtalk.info

BoOM from EU Automation

EU Automation has launched the “Book of Obsolescence Management”, or BoOM for short.

EU Automation stocks and sells obsolete, reconditioned and new industrial automation spares. Its own distribution centers and global network of partner warehouses, enable it to offer a unique service within the automation industry, spanning the entire globe. It provides worldwide express delivery on all products meaning it can supply any part, to any destination, at very short notice.

The company is based in the UK, in Stafford, and does appear to have a different approach to any other supplier. With interviews from suppliers like Renishaw, CopaData, Nexus, Megger and Rochester Electronics, the book gives the seven essential steps for companies looking to start or continue their journey on the road to obsolescence management.



		

	

Wonderware demo in Telford UK

Industrial IT software solutions provider, Wonderware UK, a division of SolutionsPT, is to host a two day event at which it will exclusively reveal the next generation of Wonderware industrial automation software, including updates to its HMI and SCADA offerings.

For 30 years, Wonderware has led the way with the world’s most innovative industrial software. On Tuesday 8th and Wednesday 9th November at the International Centre in Telford, UK, SolutionsPT will unveil ‘what’s next’ from Wonderware, showcasing the new software it believes will set the bar in industrial automation.

As well as allowing delegates an exclusive first look at Wonderware’s groundbreaking new SCADA release, the conference will also reveal the latest ‘Software as a Service’ offerings and will unveil the ways in which manufacturers can take a pragmatic approach to the Industrial Internet of Things with networking, data collection and cyber security solutions. The conference will also celebrate the 25th anniversary of the exclusive software distribution partnership between SolutionsPT and Wonderware in the UK and Ireland.

Conference timetable

The first day of the event will feature presentations from international keynote speakers, including a product representative from Schneider Electric, and Marc Van Herreweghe, Associate Vice President at the International Data Corporation (IDC), who will provide an industry expert perspective on the future of industrial automation. Attendees will also have the opportunity to listen to presentations from experts on topics including line performance, cloud solutions, disaster resilience and cyber security.

The conference’s Expo area will feature demonstrations of the next generation Wonderware software in action, as well as demonstrations by a number of the SolutionsPT partners, including ACP, Citect and Stratus Technologies. Other partners confirmed to appear at the Expo are ecom instruments, MDT Software, Ocean Data and WIN-911.

On the second day, SolutionsPT will host multiple training workshops, giving guests the opportunity to get hands-on with a variety of systems, including Wonderware Line Performance Suite, Next Generation HMI/SCADA, Wonderware Online and ACP ThinManager, which have all been designed to help build smart and connected industrial environments.

Hosted by SolutionsPT

Sue Roche, General Manager at SolutionsPT, said: “We’re incredibly excited to be able to unveil the next stage of Wonderware software, and demonstrate how the ‘factory of the future’ can become a reality.

AAEAAQAAAAAAAAgMAAAAJDE0N2FlYzEwLTMwMzUtNDVkOS04MzgyLWM4MWIzMGRlMTJhNQ“Delegates will be able to experience the next generation of industrial automation and get a first look at cutting-edge software solutions that are making connected, future-proof manufacturing environments a reality. We’re also looking forward to raising a glass to the long-standing relationship between SolutionsPT and Wonderware, and preparing for many more successful years to come.”

The event runs from 9:15am until 5:30pm and includes an evening gala dinner. Overnight accommodation is also available. Those interested in attending should register here:

http://wonderware.co.uk/events-webinars/next-generation-conference

Total Exploration and Production chooses Emerson maintenance services

Emerson has been selected by Total Exploration and Production Services to provide control and safety system maintenance services that will support Total’s upstream oil and gas operations around the whole world.

The ten-year frame agreement is part of Total’s Integrated Control and Safety Systems standardisation strategy. It is the first of its kind between Total and an automation systems provider and formalises the already robust relationship between the two companies.

Emerson will be responsible for servicing, maintenance, obsolescence planning, on-call application support, spare parts management, and reporting activities relating to integrated control and safety systems used in selected Total onshore and offshore sites. This includes Emerson’s DeltaV distributed control systems and DeltaV SIS safety systems, along with its AMS asset management software.

“This agreement strengthens Emerson’s excellent relationship with Total and enables our services team to support Total in its continuous efforts to optimise the efficiency of their operations and ensure high safety performance,” said Mike Train, president of Emerson’s Automation Solutions business. “We appreciate being trusted to maintain critical automation systems that will help Total continue to run their operations safely and reliably.”