Able wins flowmeter project for Gorgon gas field

Able Instruments & Controls, a UK supplier of instrumentation and control solutions for the process industries, has announced the award of a multimillion dollar contract order to supply flowmeters to the natural gas processing facility within the Chevron-operated Gorgon Project in Australia, one of the world’s largest natural gas projects.

Able is the exclusive UK & Ireland channel partner for McCrometer flow meters. The McCrometer V-Cone Flow Element, an advanced differential pressure instrument, requires a maximum of 3 diameters upstream and 1 diameter downstream, avoiding the long runs of straight pipe required by other technologies such as orifice plate, venturi and vortex meters.

The McCrometer V-Cone Flow Elements, in sizes from 1″ to 56″, will be used for various applications, including acid gas removal unit trains, dehydration unit trains, mercury removal unit trains, liquefaction unit trains, refrigeration trains, carbon dioxide injection unit trains, heating medium system trains, diesel storage and distribution, and fire and gas protection. Part of the reason the V-Cone was chosen is that it suits rugged conditions, where accuracy, high reliability and long life, low pressure drop, low maintenance and cost are important.

The Gorgon Project is the largest single resource natural gas project in Australia’s history. The project will develop the Greater Gorgon Area gas fields, located 130km off the north-west coast of Western Australia. It includes the construction of a 15 million tonne per annum (MTPA) Liquified Natural Gas (LNG) plant on Barrow Island and a domestic gas plant with the capacity to supply 300 terajoules per day equivalent gas to Western Australia.

The Gorgon Project is operated by an Australian subsidiary of Chevron and is a joint venture of the Australian subsidiaries of Chevron (approximately 47 percent), ExxonMobil (25 percent) and Shell (25 percent), Osaka Gas (1.25 percent), Tokyo Gas (one percent) and Chubu Electric Power (0.417 percent).

Report on the Honeywell 2011 User Group event

HUG focus is on transformation, via mobilization and virtualization! says the lead article from the Industrial Automation INSIDER newsletter for July.

The Honeywell User Group convened again mid June, in Phoenix, Arizona, for the annual meeting, billed as for the Americas, but with 1000 plus attendees from 34 countries, it was more like a world event – back at the attendance levels of 2007, and double those from last year (INSIDER, July 2010 page 4). However, as Gary Mintchell observed, and pointed out in his FeedForward blog, the ratio of staff to users has decreased in these events, so the user numbers were even more impressive.

Just like last year, Norm Gilsdorf, president of Honeywell Process Solutions (HPS), opened the conference with a keynote speech commenting on four vital elements: – for 2010 you may remember they were the “-ty” elements, like uncertainty, and availability (of capital), safety and security, availability (of engineers), and utilities (green energy and water). Some of these came through to 2011, but there was no mention of uncertainty and capital availability as constraints, which must reflect a general upward mood-swing.

Business transformation

For this year the four vital elements are all “-ations”: spelling them out we have “globalization, mobilization, integration and collaboration” quoted as the vital elements in the competitive marketplace. To respond to this, Gilsdorf declares that Honeywell has changed: “We’ve evolved from being an automation company to a business transformation company,” enabling customers to make “faster decisions, better decisions, decisions in remote-access areas and decisions that will improve profitability.”

Mobilization of people and assets is important, Gilsdorf said, but process industries are really only just beginning to adapt to this trend. By mobilization, he means information transfer to people on the plant or on the move: “Getting information to the right place, to the right experts, wherever they are in the world, can also create a competitive advantage.” Mobile computing devices are being used within industry: “We need to learn to leverage that in the process industries—so you can make faster decisions, better decisions, decisions that sometimes don’t need operator intervention, decisions that help you solve problems better, in a faster way,” he said.

The emphasis of OneWireless at Honeywell is now pointed more at information flow than just at wireless plant sensors and controls. This is the essence of business transformation, using techniques available within automation systems to add more value, enable better business decisions.

Integration and collaboration

Integration and collaboration means Honeywell has been working more closely with the supply chain, with companies such as Microsoft, IBM and SAP, and also refers to the recent acquisitions of Matrikon and RMG: the careful addition of such acquisitions is seen as a Honeywell strength. However, maybe the recent focus on acquisitions like Enraf and RMG has brought management attention back onto field devices, where they realize that investment has lagged behind competitors: one of the new divisions created is to concentrate on field instruments.

Gary Mintchell also reported that Gilsdorf is forecasting increased investment to add more intelligence onto standard field devices in the coming year. He also has committed to bring in 50 new young engineers into HPS centres across the world every year, to enhance both HPS and the industry in terms of youth and expertise.

Latest product developments

Jason Urso, chief technology officer at HPS, then detailed some of the major new product launches and developments of interest for 2011, in a fairly packed presentation. First came the Honeywell approach to reducing TCO (Total Cost of Ownership), a critical priority for HPS. Major user attention in Phoenix was paid to all lectures discussing virtualization technology, to be available with the Experion PKS, via the Honeywell collaboration with VMWare, by Q3 2011 (VMWare was a sponsor of the HUG conference, as were Microsoft and Matrikon). Virtualization is promoted by HPS since it can reduce the PC hardware users need on site by around 90% in some cases.

Mobilization now allows DCS information to be transmitted via OneWireless from the Experion PKS to integrate smart devices in the field network, such as the Dolphin operator interface from Honeywell Hand Held Products, making operators more efficient in the field: also data can be transmitted securely to commercial devices, such as iPhone and iPad.

Personal gas alarm

Also for these mobile operators, Honeywell are still planning the launch of the personal gas alarm and wireless locator in 2011: first discussed at the HUG European meeting in October 2010 (INSIDER November 2010, page 3) this was new to the US audience, and described as “game changing” by Urso, so possibly includes other capabilities.

Similar devices offered for lone worker protection (but in non-hazardous areas) by Intelligent Distributed Controls in the UK use ZigBee wireless communications, and include temperature monitoring and a positional location engine, based on the inputs from built-in accelerometers: these sensors also provide a tilt alarm, triggering if the operator should fall. The basic Honeywell concept is for a five gas detector, which alarms locally and back in the control room, with an ability to provide location information on the plant, so help can be despatched – for example if there is no movement or response. The location data can also be used to alert control rooms if personnel or contractors, equipped with the devices, stray into areas of plant where systems are being started up, etc.

Another OneWireless capability introduced at HUG was the Wireless Rotating Equipment Solution, a package of the XYR6000 Multiplexer wireless vibration monitor and the enhanced Asset Manager R400 software for online performance and condition monitoring, targeted at assets that were not previously monitored with static vibration monitors. The XYR6000 offers a four year battery life from field replaceable intrinsically safe batteries.

HPS  ISASecure cyber-security certification

The ISA Security Compliance Institute (ISCI) is a consortium of asset owners and automation suppliers dedicated to improving cybersecurity in the process industries. The ISASecure certification was designed by ISCI, following the security roadmap defined by the ISA-99 Industrial Control Security Standard. The Honeywell Safety Manager has become the first automation module from any supplier to receive the coveted ISASecure Embedded Device Certification from ISCI. Part of the PKS suite of products and tightly integrated with the Honeywell Experion control system, Safety Manager is a hardware and software platform that provides complete SIS safety protection for process plants. “This demonstrates our commitment to building cybersecurity into our products,” said Jason Urso, at the HUG meeting.

Erik de Groot, Honeywell marketing manager for safety systems, added: “We are dedicated to open standards for safety and security, and we started with Safety Manager because security is a safety issue at the plant level. This [certification] was not a cakewalk. There were changes in the software, which will be embodied in the upcoming maintenance release R145 of Safety Manager, and there were substantial changes in our documentation requirements discovered during the assessments. Our design procedures were robust before certification and are now even more so.” Existing Safety Manager installations in the field can be upgraded to compliance with ISASecure by installing release R145.

Honeywell Engineering Fellow, and Technical Chairman of ISCI, Kevin Staggs, explained further: “Now we’re [ISCI] working on a higher level of certification for entire automation systems, and we hope to have a preliminary standard available for the ISCI membership and the ISA99 committee to vote on later this summer” adding that “We [Honeywell] are, I think, justifiably proud of our accomplishment, and we think that we and ISCI have set the bar at a high, but achievable level for other suppliers who wish to have the ISASecure-compliant logo on their products.”

The Honeywell European User Group meeting will be held from 25-27th October in Italy, with the theme ‘Where technology shapes solutions!’